1KR-FE STARTING > SERVICE DATA



Starter relay
Standard resistance
3 - 5
10 kΩ or higher (when battery voltage is absent)
Below 1 Ω (when battery voltage applied to terminals 1 and 2)
Ignition switch
Standard resistance
Between all terminals
10 kΩ or higher
(LOCK)
Standard resistance
2 - 4
Below 1 Ω
(ACC)
Standard resistance
1 - 2 - 4
Below 1 Ω
(ON)
Standard resistance
5 - 6
Standard resistance
1 - 3 - 4
Below 1 Ω
(START)
Standard resistance
5 - 6 - 7
Engine switch
Standard resistance
7 - 5 (Not pushed)
2 - 5 (Not pushed)
10 kΩ or higher
Standard resistance
7 - 5 (Pushed)
2 - 5 (Pushed)
15 Ω

for 0.8 kW Type 
Starter assembly
Standard current
Below 90 A at 11.5 V
Starter armature assembly resistance
Segment - Segment
Below 1 Ω
Commutator - Armature core
10 MΩ or higher
Starter armature assembly commutator circle runout
Minimum runout
0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter
Standard diameter
28.0 mm (1.10 in.)
Minimum diameter
27.0 mm (1.06 in.)
Starter armature assembly undercut depth
Standard depth
0.6 mm (0.0236 in.)
Minimum depth
0.2 mm (0.0787 in.)
Field coil resistance
Terminal C - Brush lead
Below 1 Ω
Brush lead - Body
10 MΩ or higher
Starter brush holder assembly Brush length
Standard length
10.0 mm (0.394 in.)
Minimum length
6.0 mm (0.236 in.)
Starter brush spring length
Standard length
21.5 mm (0.846 in.)
Starter brush holder assembly resistance
(w/o Stop And Start System)
Standard resistance
Positive brush holder - Negative brush holder
10 kΩ or higher
Magnet starter switch assembly resistance
Terminal 50 - Terminal C
Below 1 Ω
Terminal 50 - Switch body
Below 2 Ω

for 1.0 kW Type 
Starter assembly
Standard current
Below 90 A at 11.5 V
Starter armature assembly resistance
Segment - Segment
Below 1 Ω
Commutator - Armature coil core
10 MΩ or higher
Starter armature assembly commutator circle runout
Minimum runout
0.05 mm (0.00197 in.)
Starter armature assembly commutator diameter
Standard diameter
28.0 mm (1.10 in.)
Minimum diameter
27.0 mm (1.06 in.)
Starter armature assembly undercut depth
Standard depth
0.6 mm (0.0236 in.)
Minimum depth
0.2 mm (0.0787 in.)
Magnet starter switch assembly resistance
Terminal 50 - Terminal C
Below 1 Ω
Terminal 50 - Switch body
Below 2 Ω
Field coil resistance
Terminal C - Brush lead
Below 1 Ω
Brush lead - Body
10 MΩ or higher
Starter brush holder assembly brush length
Standard length
14.0 mm (0.551 in.)
Minimum length
9.0 mm (0.354 in.)
Starter brush holder assembly resistance
Standard resistance
Positive brush holder - Negative brush holder
10 MΩ or higher